01.04.2024
Research projects
High-quality recycling of crushed concrete sand
In the ZIM research project, used concrete is processed in such a way as to improve the usability of all fractions generated, in particular the crushed sand and the fine fraction. To this end, tests are also being carried out on the pozzolanic reactivation of the recycled concrete fines.
Learn more
01.07.2024
Research projects
Systematic application of IR spectroscopy to strengthen the circular economy in the construction industry
In this research project, IR spectroscopy in combination with mathematical tools (chemometrics) is going to be evaluated as an analytical method for the characterisation of silica based materials, primarily X-ray amorphous materials, with regard to the reliable determination of the composition of material mixtures with X-ray amorphous materials (e.g. ternary cements with calcined clay and/or recycled concrete fines). In a next step, the findings on the analytical method and evaluation routines developed for cement are going to be evaluated with regard to their transferability to siliceous aggregates for estimating its alkali sensitivity.
Learn more
01.07.2024
Research projects
Performance of ternary cements with Portland cement clinker, calcined clay and limestone as the main constituents
The project systematically investigates the performance and hydration behaviour of ternary cement (KQL) with clinker (K), calcined clay (Q) and limestone (L) as well as key durability aspects of concretes produced with these materials.
Learn more
01.05.2024
Research projects
Process atmosphere during clay calcination – effects on emissions and product properties
Calcined clays as the main cement constituent are an essential part of the cement industry's decarbonisation strategy. Many clay deposits have iron-rich impurities that form hematite during calcination, which colors the product, the cement and ultimately the concrete red. A reducing atmosphere during calcination and/or cooling can prevent the formation of hematite.
Systematic findings on the influence of secondary constituents in clays on their reactivity, emissions and cement-technical properties have hardly been available to date and are to be systematically investigated in the project.
Learn more
01.10.2022
Research projects
CaLby2030 – Calcium Looping to capture CO2 from industrial processes by 2030
In CaLby2030, the deployment of Calcium Looping technology (CaL) using Circulating Fluidised Bed reactors (CFB) in the cement industry will be investigated, aiming at efficient CO₂-Capture without compromising clinker production or product quality. A technology scale-up will be also evaluated in a German cement plant by exploring different retrofit possibilities. Besides the cement sector, the deployment of CFB-CaL technology in other relevant sectors will also be investigated.
Learn more
01.04.2021
Research projects
Reduction of green house gases by process innovations in the primary Industry, SP 6: Development of a methodology for cross-project and ecological potential assessment, cement industry
The transfer and networking project ReInvent aims to provide technical and organisational support for the BMBF funding measure KlimPro-Industrie.
Learn more
01.03.2024
Research projects
Investigation and optimisation of the dynamic operating characteristics of the oxyfuel-operated cement clinker burning process for CO₂ capture
The oxyfuel technology is to be investigated qualitatively using a dynamic process simulation. This will provide a basis for the control and optimization of oxyfuel systems, resulting in a faster rollout of this crucial technology for CO₂ reduction.
Learn more
01.07.2023
Research projects
Process engineering investigation of the energetic-material utilisation of wastes containing carbon fibres in cement plants - EVCAZ
In the AiF project EVCAZ, the energetic and material utilisation of wastes containing carbon fibres is to be demonstrated on an industrial scale in a cement plant. The central tasks are the evaluation of the conversion success of the CF fibres, the recording of the resulting emissions and the consideration of influences on the process and the clinker quality. The findings obtained are summarised to assess health and environmental risks and to answer questions relevant to approval as a decision-making aid for cement plant operators.
Learn more
27.10.2025
Training
Crash Course on Cement Production and Use
Our training schemes introduce career starters to cement technology, taking their different engineering or scientific backgrounds into account. This course provides a one-week in-depth training session which covers all relevant aspects of the cement manufacturing process including chemistry, mineralogy and environmental aspects. Quality control and cement performance in mortar/concrete will also be addressed.
Learn more
15.09.2025
Training
Firing Alternative Fuels 2025
This course covers all the relevant aspects concerning the use of alternative fuels in cement plants. Starting with the main political drivers such as the circular economy and the European waste fuel strategy, the training will give a detailed view of the current state-of-the-art-situation with regard to the use of alternative fuels in the EU. In this context, pre-treatment and suitable quality control of alternative fuels will be also explained and presented. A main focus will be given to the drivers and barriers of the use of alternative fuels within the burning process. Key issues will be explained and discussed with the participants. Finally, technical feasibilities, case studies and optimisation potential will be part of the training course.
Learn more
