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Simulator Training

Understanding Cement Production: Practical and Efficient Learning Through Realistic Simulation. Train Safely. Learn Effectively. Apply Confidently. Simulator training offers a key advantage over traditional methods: it enables hands-on learning in a safe, risk-free environment. With interactive scenarios and direct feedback, the complex cement production processes can be explored, understood, and retained more effectively. Mistakes are not only allowed — they are valuable learning opportunities that spark discussion and deepen understanding.

Over a Decade of Experience in Cement Production Training with SIMULEX®

For more than ten years, VDZ has delivered hands-on training using the SIMULEX® cement production simulator. Our programs are offered both nationally and internationally, with inhouse training and yearly open seminars at our facility in Düsseldorf.

From the very beginning, VDZ has played a key role in shaping SIMULEX® by contributing practical industry insights. Our deep expertise in cement production continues to drive the simulator’s development, helping to create ever more realistic training conditions.

Hands-on Process Training with SIMULEX

Participants in our customised seminars engage in hands-on learning using a realistic virtual model of a complete cement plant. They operate a virtual control system (SCADA) and interact with control equipment via a soft PLC. This digital simulation accurately represents every process step — from raw material preparation to finish grinding — allowing complex procedures to be practiced safely under realistic conditions. The experience enhances technical understanding, improves response confidence, and directly connects theoretical knowledge with practical application.

Your Benefits: Comprehensive Training from a Single Source

We offer a comprehensive training programme from a single source, covering everything from customised design to implementation. This includes installing the necessary hardware and software components. We guarantee a smooth, customised training experience that meets your operational requirements precisely.

What you can expect:

Customised training concept: We will develop a training plan that is precisely tailored to your plant and personnel.

  • Technical expertise: Our industry experts in thermal and mechanical process engineering and cement chemistry provide technical presentations, discussions and practical demonstrations to accompany the training.
  • Highly customisable: The SIMULEX® simulator offers extensive options for mapping a wide range of plant configurations, making it ideal for creating individual training scenarios.
  • Realistic training scenarios: Unique, challenging scenario training with targeted process and operational disturbances and malfunctions to promote confidence and problem-solving skills.
  • Maximum flexibility: Training available at your site or online—whichever suits you best.
     

Who should attend?

  • Process operators (CRO/CCR)
  • Process engineers
  • Professionals from other disciplines seeking process understanding – e.g. maintenance, digitalisation or AI fields
     

Customised training tailored to your needs, with a strong focus on your target audience.

Get in touch with us directly using the contact details below.

Person to contact

Do you have any questions on this subject?

Dr Kevin Treiber
Climate neutral Process Technology

+49-211-45 78-254
kpt@vdz-online.de

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