Publications
Research findings: Sulphate resistance of ternary cements containing clinker and combinations of granulated blast furnace slag, calcined clay and limestone [In German]
Research report: X-ray analysis for production control of cements with calcined clays (in German)
Research projects
Carbonation of the Future
The future of concrete recycling is taking shape here: through the targeted sequestration of CO₂ in demolition concrete, the project is investigating an innovative approach to improving the separation of aggregate and cement stone during demolition. The optimized separation of aggregate and hardened cement paste enables the recovery of valuable secondary materials and, thus, makes an important contribution to strengthening the circular economy in the construction sector in order to achieve sustainability goals.
CO₂ capture in cement production using shaft calciner in combination with a rotary kiln
As plans are progressing for the CCUS infrastructure for transporting, storing and using CO₂, it is becoming increasingly clear that the separated CO₂ must be very pure in order to be used or stored. CC technologies are currently being planned with considerable engineering effort and electricity consumption for gas cleaning systems to separate unwanted accompanying substances. This is where this project comes in. It aims to investigate an innovative concept that could significantly reduce this effort.
Behaviour of trace elements in modern rotary kiln systems - effects on emissions, CO₂ separation systems and the product
Precise material balances and up-to-date transfer factors are essential for evaluating trace element emissions in cement clinker production. Outdated data makes it difficult to use modern, CO₂-neutral raw materials and fuels. The project aims to update the transfer factors to support industry, the environment and climate protection.
Training
E-learning
With us, you can expand your knowledge around the production of cement and lime, as well as in the area of concrete technology. As a competent partner, we have been offering our customers individual qualification solutions since 2010. In addition to German-language online courses, we also offer English- and Russian-language courses and other services.
Crash course process control
As a participant in this course, you will receive a possibility to get acquainted with the state-of-the-art supervisory control and data acquisition system (SCADA) thanks to a realistic reconstruction of a production plant provided by SIMULEX®. The SIMULEX® cement plant simulator for training plant supervisors, foremen, production personnel, control room operators and young engineers was developed by KHD Humboldt Wedag AG in cooperation with VDZ. For over ten years VDZ has been using the simulator within the framework of training courses and has been continually supporting the further development of the system with practical input from the industry.
Energy balances and efficiency
In this training you will learn how to conduct and evaluate cement kiln and mill trials. Kiln and mill examinations are carried out in order to gather data on the performance and to validate warranty performance data such as the output, the energy consumption, input/output ratio or the efficiency. Using this data as a reliable basis, you can for example optimise individual components of the operating system as well as the cement quality, reduce energy demands as well as emissions, evaluate material cycles and reduce coating formation.
Events
VDZ Congress 2024
The 9ᵗʰ International VDZ Congress took place in Düsseldorf on 6 – 8 November 2024. The VDZ Congress is the international scientific forum for the cement industry and its suppliers. Delegates from all over the world discuss the latest developments concerning the transformation of the industry on its way towards climate neutrality.