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Research projects

Knowledge transfer


Current

Increasing energy efficiency in the cement industry through training by means of virtual reality (VR)

The aim of IGF project 21619 is to develop a training simulator with which learners can independently solve typical process engineering tasks within a virtual reality (VR) environment, particularly in connection with ball mills.

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Current

Reduction of green house gases by process innovations in the primary Industry, SP 6: Development of a methodology for cross-project and ecological potential assessment, cement industry

The transfer and networking project ReInvent aims to provide technical and organisational support for the BMBF funding measure KlimPro-Industrie.

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Completed

BetonQuali - information and qualification platform

"BetonQuali - information and qualification platform", a joint project of VDZ gGmbH and its project partners, aimed to develop and test a training method for semi-skilled and unskilled employees in the concrete industry.

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Cement production


Current

AC²OCem - Accelerating Carbon Capture using Oxyfuel Technology in Cement Production

The project investigates the existing 1st generation oxyfuel technology and an innovative 2nd generation oxyfuel concept with the ultimate goal of reducing CO₂ avoidance cost, increasing plant efficiency and strengthening the overall competitiveness.

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Current

CLEANKER – Integrated calcium looping process for CO₂ capture

The aim of the CLEANKER (CLEAN clinKER) project is to perform large-scale testing of this technology as an integrated method (Technology Readiness Level 7). It is planned to treat 4 000 m³/h exhaust gas in a demonstration plant to be connected to an existing kiln line at the Buzzi Unicem works in Vernasca in Italy.

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Current

Optimisation of clinker-efficient cements by means of multimodal particle size distributions using energy-efficient products from separate ultra-fine grinding

Separate ultra-fine grinding of cement - Energy-efficient grinding meets optimised cement and concrete properties. Today, future-oriented cements can already be produced more sustainably and efficiently by using various components of different finenesses.

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Current

EMSARZEM - Assessment of the use of waste incineration slag as raw material for application in the cement industry

EMSARZEM analyses the processing and utilisation of waste incineration ashes, which are produced during the thermal recycling of municipal waste.

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Current

Increasing energy efficiency in the cement industry through training by means of virtual reality (VR)

The aim of IGF project 21619 is to develop a training simulator with which learners can independently solve typical process engineering tasks within a virtual reality (VR) environment, particularly in connection with ball mills.

Find out more

Current

Cement clinker production with simultaneous power generation

The core concept of the research project is to generate the maximum amount of electrical energy from the process exhaust gas during the production of cement clinker without affecting its kiln capacity or clinker quality. The electricity generated should cover the base load requirements for the cement production.

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Concrete technology


Current

Durability of concretes with clinker-efficient cements CEM II/C and CEM VI

EN 197-5 defined the clinker-efficient cements CEM II/C and CEM VI. Technical approvals for the application of CEM II/C cements have been issued. For a wide application, all parties involved have to develop confidence in the new products. With new findings on fresh concrete properties, hardening behaviour and durability two research projects of the VDZ Concrete Technology Department will provide an important basis for the application of these cements in the construction industry.

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Current

Fresh concrete properties and hardening behaviour of concretes with clinker-efficient cements CEM II/C and CEM VI

EN 197-5 defined the clinker-efficient cements CEM II/C and CEM VI. Technical approvals for the application of CEM II/C cements have been issued. For a widespread application, it is important that all parties involved develop confidence in the new products. With new findings on fresh concrete properties, hardening behaviour and durability two research projects of the VDZ Concrete Technology Department will provide an important basis for application of these cements in concrete for the construction industry.

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Current

Durability of concrete according to the performance principle - classification of material resistance, production control (PC), conformity criteria and control (CC)

In this project, the systematic classification of the carbonation and chloride penetration resistance of concretes will be investigated. Based on these results, recommendations for action will be derived for production and conformity control within the framework of a performance-based durability concept.

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Current

Reduction of green house gases by process innovations in the primary Industry, SP 6: Development of a methodology for cross-project and ecological potential assessment, cement industry

The transfer and networking project ReInvent aims to provide technical and organisational support for the BMBF funding measure KlimPro-Industrie.

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Current

Recycled clay brick containing materials as a raw material in resource efficient cements and durable concretes

The topic of the research project is the utilisation of brick-containing materials from the recycling of mineral construction waste. It is being investigated whether and how resource-efficient cements can be produced with processed brick-containing construction waste and reduced clinker content, thus reducing process-related CO₂ emissions.

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Current

LeptoCalc

The use of fines from concrete recycling plants as cement constituents is currently insufficiently investigated and requires further research. The basic prerequisite for the utilisation of the fines will be to be able to characterise the material properties as quickly and comprehensively as possible and to ensure a constant material flow. An essential part of the research project is therefore the development of a rapid test method with which the properties of these fines can be estimated, among other things, by measuring the residual reactivity.

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Chemistry and mineralogy


Completed

Analysis concept for the determination of trace elements in the eluate of cement-bound building materials (IGF No. 16989 N)

The aim of the AiF research project was to identify the causes of the sometimes greater scatter rates in the analysis results in the case of comparison trials for the long-term tank test.

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Completed

Interactions between siliceous fly ash or calcined clay as cement main constituent and superplasticizers based on polycarboxylate ether as well as their influences on rheological properties of fresh cement paste and fresh concrete

It was determined how the rheological properties and the consistency of fresh concrete can be improved by the adjustment of the type and proportion of fly ash or calcined clay in the cement to the clinker as well as the type and dosage of the superplasticizer.

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Completed

Suitability of various inorganic substances for use as a minor constituents in cements according to EN 197-1

The main scope of this research project was to supply evidence that selected inorganic substances are suitable for the use as minor constituents.

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Completed

Interactions between superplasticizers and cements with calcined clay in dependence of the temperature

The aim of the research project was to determine interactions between superplasticizers and cements with calcined clay.

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Completed

Development of an analysis concept for the quantification of cement, its main constituents as well as additives in hardened concrete

As part of the project, methods were developed that allow the cement content, cement type and additive content in hardened concrete to be reliably determined.

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Completed

Interactions between cements with several main constituents and methyl cellulose and their performance in dry mortar

Interactions between different structured or modified methyl hydroxyethyl celluloses and cements blended with limestone, blastfurnace slag or fly ash were determined.

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  • Cement production
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