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Research projects on the subject Cement production


Current

Investigation of the robustness of AI-applications for process optimisation in cement manufacturing

AI applications or machine learning applications such as soft sensors or assistance systems for production controllers represent promising solutions for process control and optimisation. However, this requires robust AI applications that do not jeopardise the operational safety of the complex production facilities in the cement industry.

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Current

Raw meal screening: Energy-optimised fine-rod screening of raw cement meal for the evaluation of process-relevant characteristic values

The subject of the research project is the fine-tuning of dry cement raw materials. The focus is on the influence on the electrical energy requirement during the comminution of the raw material and the thermal effects on the subsequent clinker burning process, caused by a changed raw meal granulometry.

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Current

Organic reduction on catalysts

The aim of the project is to be able to select operating parameters and catalyst materials in such a way that a maximum reduction performance takes place and the function of the catalysts is not affected. This should enable operators of cement rotary kilns, including many SMEs, to achieve a reduction in organic components without having to expect frequent failures of the SCR plant.

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Current

Method for rapid testing of the quality of flyable alternative fuels for use in the clinker burning process

As part of the research project, the German cement industry is to be provided with a utility model of a new type of apparatus for quasi-continuous incoming inspection of SRF deliveries. Based on a fast, technically robust and efficient characterization of flight capability, humidity and optically detectable features of SRF, a system shall be developed, constructed and tested in practice.

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Current

AC²OCem - Accelerating Carbon Capture using Oxyfuel Technology in Cement Production

The project investigates the existing 1st generation oxyfuel technology and an innovative 2nd generation oxyfuel concept with the ultimate goal of reducing CO₂ avoidance cost, increasing plant efficiency and strengthening the overall competitiveness.

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Current

Advanced Indirectly Heated Carbonate Looping Process (ANICA)

The overall aim of the project is to develop concepts of the indirectly heated carbonate looping (IHCaL) process for CO₂ capture from lime and cement plants.

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Current

Investigation on the interaction of fuel particles and cement clinker with the aim of increasing the use of alternative fuels

The aim of the research project is to identify those fuel particles which potentially cause the greatest disturbances and to determine their rate of conversion in the flame and in the clinker bed. A further goal is to derive quality criteria for AF, to elaborate recommendations for the optimisation of fuel feeding systems and to develop a tool to estimate the suitability of an AF.

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Current

Optimisation of sorbent supported dust discharge for further reduction of mercury loads of cement rotary kiln plants

The aim of this research project is to extend the technical-scientific basis for reducing the mercury loads in the exhaust gas path of cement rotary kiln plants by sorbent supported dust removal and to show possibilities for optimisation.

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  • Cement production
  • Cement industry
  • Concrete technology
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  • English

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