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Research projects on the subject Cement production


Completed

Reducing mercury loads in rotary cement kilns using sorbents

The research project was investigating the extent to which the different types of mercury bond, the alkaline atmosphere and high dust loading influence the effectiveness of possible additives such as activated charcoal, open-hearth coke or other calcium compounds and mixtures of these.

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Completed

Investigation of separate finest grinding in cement production as a means of improving energy efficiency and cement properties

The research project was to create the basis for the use of mills for the targeted fine grinding of cement fractions and cement-like products.

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Completed

Increased use of alternative fuel in the main firing system of rotary cement kilns

The aim of the project was to define the sensitivities of and relationships between the various influencing factors in a form applicable to plants in general. This was achieved on the basis of plant experiences, as well as on existing and new plant measurements and CFD simulation.

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Completed

ECo – Efficient Co-Electrolyser for Efficient Renewable Energy Storage

The aim of ECo project was to utilise CO₂ for co-electrolysis SOEC in combination with electricity production from renewable sources for storage as methane presented an interesting approach to handling CO₂ emissions from the cement industry in a future sustainable energy system.

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Completed

Joint Project SynErgie: Synchronised and energy-adaptive production technology for adapting industrial processes to a fluctuating power supply

In the course of the research project, a cross-industry approach to the determination of flexibility potential was developed and adapted to the needs of the basic materials industry.

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Completed

Investigation on the interaction of fuel particles and cement clinker with the aim of increasing the use of alternative fuels

The aim of the research project was to identify those fuel particles which potentially cause the greatest disturbances and to determine their rate of conversion in the flame and in the clinker bed. A further goal was to derive quality criteria for AF, to elaborate recommendations for the optimisation of fuel feeding systems and to develop a tool to estimate the suitability of an AF.

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Current

CaLby2030 – Calcium Looping to capture CO2 from industrial processes by 2030

In CaLby2030, the deployment of Calcium Looping technology (CaL) using Circulating Fluidised Bed reactors (CFB) in the cement industry will be investigated, aiming at efficient CO₂-Capture without compromising clinker production or product quality. A technology scale-up will be also evaluated in a German cement plant by exploring different retrofit possibilities. Besides the cement sector, the deployment of CFB-CaL technology in other relevant sectors will also be investigated.

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Current

FlashPhos: The complete thermochemical recycling of sewage sludge

Elemental white phosphorus (P4) is indispensable for key industries such as in the food and pharmaceutical sectors and is therefore a strategic raw material of high relevance. In the FlashPhos project, the sustainable production of white phosphorus using sewage sludge will be demonstrated on a large scale.

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Subjects

  • All
  • Knowledge transfer
  • Cement production
  • Cement industry
  • Concrete technology
  • Chemistry and mineralogy
  • Quality assurance
  • Environmental protection

Languages

  • All
  • English

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