Forschungsergebnisse: Einfluss der Verringerung von Schmelzpunkt und Viskosität der Klinkerschmelze durch Aschen alternativer Brennstoffe auf Sinterreaktionen und Coatingbildung
Ziel des Forschungsvorhabens war es, den Einfluss von Nebenoxiden aus Brennstoffaschen auf die Bildungstemperaturen der Klinkerschmelze und auf die damit verbundene Klinkermineralogie herauszuarbeiten. Ebenso sollten die Auswirkungen der verringerten Prozesstemperatur und der veränderten Eigenschaften der Klinkerschmelze auf die notwendige Bildung von Coatingschichten sowie die Feuerfestkorrosion und damit auf die Haltbarkeit der feuerfesten Zustellung in der Sinterzone des Drehrohrofens aufgeklärt werden.
Forschungsergebnisse: Optimale Verdichtung leichtverarbeitbarer Betone mit hoher Robustheit
Ziel des IGF-Vorhabens 19276 N war es, grundlegende Erkenntnisse zur bedarfsgerechten Verdichtung von leicht zu verarbeitenden Betonen in Abhängigkeit der Frischbetoneigenschaften zu gewinnen. Die Untersuchungen sollten dabei den gesamten möglichen Bereich der Frischbetoneigenschaften von LVB abdecken.
Process engineering investigation of the energetic-material utilisation of wastes containing carbon fibres in cement plants - EVCAZ
In the AiF project EVCAZ, the energetic and material utilisation of wastes containing carbon fibres is to be demonstrated on an industrial scale in a cement plant. The central tasks are the evaluation of the conversion success of the CF fibres, the recording of the resulting emissions and the consideration of influences on the process and the clinker quality. The findings obtained are summarised to assess health and environmental risks and to answer questions relevant to approval as a decision-making aid for cement plant operators.
REDOL - Aragon's REgional Hub for circularity: Demonstration Of Local industrial-urban symbiosis initiatives
Redol deals with closing material cycles using the city of Zaragoza as an example. The research project focuses on solid urban waste, which is an abundant source to produce circular products. Five value chains for solid urban waste in the Aragon region will be redesigned in order to be able to produce circular products using an industrial-urban symbiosis approach.
Development of a method to improve clinker cooling and to increase energy efficiency in cement rotary kilns by using infrared cameras
In the research project, infrared cameras are used to record the surface temperature of the clinker bed in the clinker cooler. Together with calculated enthalpy flows, this allows control room personnel to identify the operating condition of the cooler. This is used in operational tests to optimise the heat transfer in the clinker cooler by controlling the drive system and adjusting the cooling air distribution.
Crash Course on Cement Production and Use
Our training schemes introduce career starters to cement technology, taking their different engineering or scientific backgrounds into account. This course provides a one-week in-depth training session which covers all relevant aspects of the cement manufacturing process including chemistry, mineralogy and environmental aspects. Quality control and cement performance in mortar/concrete will also be addressed.
Firing Alternative Fuels 2025
This course covers all the relevant aspects concerning the use of alternative fuels in cement plants. Starting with the main political drivers such as the circular economy and the European waste fuel strategy, the training will give a detailed view of the current state-of-the-art-situation with regard to the use of alternative fuels in the EU. In this context, pre-treatment and suitable quality control of alternative fuels will be also explained and presented. A main focus will be given to the drivers and barriers of the use of alternative fuels within the burning process. Key issues will be explained and discussed with the participants. Finally, technical feasibilities, case studies and optimisation potential will be part of the training course.
Cements of the Future 2025
With the decarbonisation of cement production and the expected reduction in blastfurnace slag and fly ash quantities, unburned limestone, calcined clays, and recycled fines will gain in importance as cement main constituents. The focus will be on new, clinker-effcient cement types such as CEM II/C and CEM VI cements, whose performance allows a wide range of applications in practice. This online seminar provides an overview of the current state of development and standardisation of new cements. The possibilities and limits for practical implementation will be presented.
International VDZ Congress 2018
Climate protection and digitisation are key challenges for the cement industry: More than 600 representatives from the international cement industry and associated suppliers, as well as from scientific and research institutes around the world, gathered at the International VDZ Congress 2018 in Duesseldorf at the end of September. Steeped in tradition, the VDZ Congress is one of the world's most important events in the industry. The 40 talks held at this year's congress focused on particularly pressing topics such as climate protection and digitisation. The participants also discussed current technical challenges and the general situation with regard to cement production. A further highlight was an evening ceremony at which the winners of the VDZ Industrial Safety Prize 2017 received their awards.
The 9th International VDZ Congress will take place in Düsseldorf on 6 – 8 November 2024. Following our tradition, we are delighted to host our congress again and provide a forum for a global exchange on the key topics in cement process technology and the decarbonisation aspects of the full cement and concrete value chain. Please save the date.