Industry thought leader

Ziel des Forschungsvorhabens war es, den Einfluss von Nebenoxiden aus Brennstoffaschen auf die Bildungstemperaturen der Klinkerschmelze und auf die damit verbundene Klinkermineralogie herauszuarbeiten. Ebenso sollten die Auswirkungen der verringerten Prozesstemperatur und der veränderten Eigenschaften der Klinkerschmelze auf die notwendige Bildung von Coatingschichten sowie die Feuerfestkorrosion und damit auf die Haltbarkeit der feuerfesten Zustellung in der Sinterzone des Drehrohrofens aufgeklärt werden.

Ziel des IGF-Vorhabens 19276 N war es, grundlegende Erkenntnisse zur bedarfsgerechten Verdichtung von leicht zu verarbeitenden Betonen in Abhängigkeit der Frischbetoneigenschaften zu gewinnen. Die Untersuchungen sollten dabei den gesamten möglichen Bereich der Frischbetoneigenschaften von LVB abdecken.

The working plan of the Research Institute of the Cement Industry was aimed at systematic investigation of the mix formulation and workability of a nano-based cement-bound adhesive.

In the IGF (Cooperative Industrial Research) project the framework conditions for a possible performance test method for evaluating the alkali reactivity of concrete was calibrated on the basis of the requirements of the German regulations.

The aim of this research project was the laboratory and industrial production and testing of cements that contain levels of limestone above the maximum content described in DIN EN 197-1.

For good lifetimes of the refractory materials in the clinker production line, a faultless installation is an important prerequisite. Even though the installation is carried out in most companies by external companies, supervision should be done by trained employees. This seminar should help the participants to be able to better evaluate the refractory installation and thereby recognise deficits at an early stage.

The refractory lining of a cement plant is subject to wear, which can be typical to abnormal depending on the process conditions. A premature wear of the refractory lining usually results in an unexpected loss of production, which is associated with high costs. In order to be able to better assess the reasons for the wear that has occurred, the course gives an overview of the types of wear in the cement plant and their interpretation. In addition, details are shown how the wear behaviour of the refractory lining in the cement plant changes as a result of the use of alternative fuels.

Kiln and mill examinations are carried out in order to gather data on the performance and to validate warranty performance data such as the output, the energy consumption, input/output ratio or the efficiency. They also provide a reliable foundation for the optimisation of individual operational system components, the cement quality, the reduction of emissions levels and for assessment of material cycles and coating formations.

Climate protection and digitisation are key challenges for the cement industry: More than 600 representatives from the international cement industry and associated suppliers, as well as from scientific and research institutes around the world, gathered at the International VDZ Congress 2018 in Duesseldorf at the end of September. Steeped in tradition, the VDZ Congress is one of the world's most important events in the industry. The 40 talks held at this year's congress focused on particularly pressing topics such as climate protection and digitisation. The participants also discussed current technical challenges and the general situation with regard to cement production. A further highlight was an evening ceremony at which the winners of the VDZ Industrial Safety Prize 2017 received their awards.