Publications
Shaft kiln for calcining raw meal for clinker production in the cement industry - an efficient technology for concentrating CO₂ in the flue gas
The capture of CO₂ and its subsequent use and storage are essential elements of the cement industry's decarbonisation strategy. The capture of CO₂ from the flue gas is energy-intensive and complex. It can be carried out more easily and efficiently by maximising the CO₂ concentration in the flue gas. The separation of the calcination of the limestone in the raw meal from the burning process to produce clinker phases simplifies the accumulation of CO₂ in the flue gas significantly.
Research projects
REDOL - Aragon's REgional Hub for circularity: Demonstration Of Local industrial-urban symbiosis initiatives
Redol deals with closing material cycles using the city of Zaragoza as an example. The research project focuses on solid urban waste, which is an abundant source to produce circular products. Five value chains for solid urban waste in the Aragon region will be redesigned in order to be able to produce circular products using an industrial-urban symbiosis approach.
Development of a method to improve clinker cooling and to increase energy efficiency in cement rotary kilns by using infrared cameras
In the research project, infrared cameras are used to record the surface temperature of the clinker bed in the clinker cooler. Together with calculated enthalpy flows, this allows control room personnel to identify the operating condition of the cooler. This is used in operational tests to optimise the heat transfer in the clinker cooler by controlling the drive system and adjusting the cooling air distribution.
Optimisation of clinker-efficient cements by means of multimodal particle size distributions using energy-efficient products from separate ultra-fine grinding
Separate ultra-fine grinding of cement - Energy-efficient grinding meets optimised cement and concrete properties. Today, future-oriented cements can already be produced more sustainably and efficiently by using various components of different finenesses.
Training
Crash Course on Cement Production and Use 2025
Our training schemes introduce career starters to cement technology, taking their different engineering or scientific backgrounds into account. This course provides a one-week in-depth training session which covers all relevant aspects of the cement manufacturing process including chemistry, mineralogy and environmental aspects. Quality control and cement performance in mortar/concrete will also be addressed.
Firing Alternative Fuels 2025
This course covers all the relevant aspects concerning the use of alternative fuels in cement plants. Starting with the main political drivers such as the circular economy and the European waste fuel strategy, the training will give a detailed view of the current state-of-the-art-situation with regard to the use of alternative fuels in the EU. In this context, pre-treatment and suitable quality control of alternative fuels will be also explained and presented. A main focus will be given to the drivers and barriers of the use of alternative fuels within the burning process. Key issues will be explained and discussed with the participants. Finally, technical feasibilities, case studies and optimisation potential will be part of the training course.
Cements of the Future 2025
With the decarbonisation of cement production and the expected reduction in blastfurnace slag and fly ash quantities, unburned limestone, calcined clays, and recycled fines will gain in importance as cement main constituents. The focus will be on new, clinker-effcient cement types such as CEM II/C and CEM VI cements, whose performance allows a wide range of applications in practice. This online seminar provides an overview of the current state of development and standardisation of new cements. The possibilities and limits for practical implementation will be presented.
Events
International VDZ Congress 2018
Climate protection and digitisation are key challenges for the cement industry: More than 600 representatives from the international cement industry and associated suppliers, as well as from scientific and research institutes around the world, gathered at the International VDZ Congress 2018 in Duesseldorf at the end of September. Steeped in tradition, the VDZ Congress is one of the world's most important events in the industry. The 40 talks held at this year's congress focused on particularly pressing topics such as climate protection and digitisation. The participants also discussed current technical challenges and the general situation with regard to cement production. A further highlight was an evening ceremony at which the winners of the VDZ Industrial Safety Prize 2017 received their awards.