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Duration, Dates and Costs

In-class training

Modules 1 & 2

16 January – 27 January 2023

4,900 € per participant

The modules can be booked individually.

Module 1 (Raw Material Preparation and Grinding Technology)
16 January – 20 January 2023

Module 2 (Material Technology and Clinker Production)
23 January – 27 January 2023

Morning sessions from 08:30 till 12:00 (CET)
Afternoon sessions from 13:00 till 16:30 (CET)

Price for module 1: 2,750 € per participant
Price for module 2: 2,750 € per participant
4,900 € per participant for modules 1 & 2
 

Module 1 

Raw Material Preparation and Grinding Technology

Raw material preparation and cement grinding are the first and the last major process steps during cement production. The energy demand of these two processes amounts to up to 75 % of the electrical energy used in a cement plant. This training will enable participants to obtain a better understanding of the comminution processes and the equipment used for material grinding to ensure high levels of availability,availability optimise production rates and reduce energy consumption.
 

Learning objectives

  • Overview of all relevant aspects of the cement manufacturing process up to the application of cement in concrete
  • Attaining fundamental knowledge of raw material preparation and cement production with regard to comminution processes, equipment used and quality analysis
     

Target groups

  • Production personnel
  • Process and control room operators
  • Young engineers

Number of participants (min. - max.)

  • 10 – 20
     

Topics

    Raw materials extraction

    • Mining operations
    • Quality control in the quarry
    • Raw material homogenisation

    Quality parameters

    • Understanding powder characteristics
    • Particle size analysis
    • Specific surface according to Blaine / BET - method 

    Grinding technology

    • Ball mills
    • Vertical roller mills (VRMs)
    • High pressure roller mills
    • Classifiers / tromp curve
    • Open and closed circuit grinding
    • Impact of grinding systems on cement properties
    • Optimisation of grinding equipment 
       

    Module 2 

    Material Technology and Clinker Production

    Clinker production is the most energy-intensive process step in cement manufacturing. It can represent up to 90 % of the total energy demand in a cement plant and is therefore a main focus not only with regard to cost optimisation and quality improvement of the final product, but also regarding emission control and the reduction of impacts on the environment. VDZ’s training will enable participants to obtain a deeper knowledge of the clinker production process and a better understanding of the impacts of the daily decisions of plant personnel on the plant’s performance (quality, electrical energy use, fuel consumption and emissions).
     

    Learning objectives

    • Overview of all relevant aspects of the clinker burning process
    • Attaining fundamental knowledge of cement manufacturing technology (material and burning technology), including the interconnection of sub-processes, process optimisation, emission abatement and efficient use of energy
       

    Target groups

    • Young engineers
    • Production personnel
    • Technical staff
    • Process engineers
    • Quality and laboratory managers
       

    Number of participants (min. - max.)

    • 10 – 20
       

    Topics

    Material technology

    • Characterisation of raw materials
    • Clinker formation and clinker phases
    • Clinker properties and effects on product qualities 

    Raw material preparation

    • Blending beds and homogenisation silos
    • Raw meal uniformity and quality control

    Clinker production and burning technology

    • Preheater, calciner, rotary kiln, burner, cooler
    • Clinker burning reactions
    • Alternative fuels and effects on burning process
    • Circulation phenomena (chlorine, sulphur, alkalis, etc.)
    • Energy efficiency 

    Environment and emissions abatement
    (dust, NOx, SO2, organics, trace elements,...)

    • Emission monitoring
    • Emission abatement techniques

    Refractories
     

    Methods

    • Presentations
    • Interactive exercises
    • Group discussion
    • Experience exchange
    • Practical exercises
    • Final exam (if requested)
       

    Trainers

    The training courses are led by experienced engineers and highly specialised researchers.
     

    Certificate

    The participants will receive a certificate of attendance.
     

    Location

    VDZ, Duesseldorf, Germany (nearest airport: DUS International)

    Timetable for this seminar

    16.01.2023
    Module 1 (16.01.-20.01.2023)
    Can also be booked separately
    23.01.2023
    Module 2 (23.01.-27.01.2023)
    Can also be booked separately

    How to find us

    VDZ
    Toulouser Allee 71
    40476 Düsseldorf
    Germany

    GPS: 51°15’00.5‘‘ N / 6°47’32.6‘‘ O

    From DUS Airport

    6 minutes
    from Düsseldorf airport take the S1 in the direction of Solingen;
    from Düsseldorf Airport Terminal with the S11 towards Bergisch Gladbach;
    in each case as far as the Düsseldorf-Derendorf stop
     

    12 minutes
    by taxi

    From Central Station

    6 minutes
    take the S 1 in the direction of Duisburg or Dortmund;
    with the S 6 in the direction of Essen;
    with the S 11 in the direction of Düsseldorf Airport Terminal;
    in each case as far as the Düsseldorf-Derendorf stop

    15 minutes
    by taxi

    Arrival by car

    Please note: 
    The only reasonable way to reach us by car is from the north via the B1 (Heinrich-Erhardt-Straße). From there, you can turn towards the University of Applied Sciences Düsseldorf (HSD) into Toulouser Allee and follow this street for about 500 m until you reach the entrance on the south side of the VDZ building (Toulouser Allee 71, 40476 Düsseldorf).

    Are you interested in this training?

    Registration is open.

    4.900,- € per participant

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    „Process Technology of Cement Production“
    16.01. - 27.01.2023

    4.900,- €

    Person to contact

    Do you have questions regarding this training course?

    Julia Volchkova

    +49-211-45 78-402
    training@vdz-online.de

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